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BS ISO 4309:2017

$198.66

Cranes. Wire ropes. Care and maintenance, inspection and discard

Published By Publication Date Number of Pages
BSI 2017 68
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This document establishes general principles for the care and maintenance, and inspection and discard of steel wire ropes used on cranes and hoists.

In addition to guidance on storage, handling, installation and maintenance, this document provides discard criteria for those running ropes which are subjected to multi-layer spooling, where both field experience and testing demonstrate that deterioration is significantly greater at the crossover zones on the drum than at any other section of rope in the system.

It also provides more realistic discard criteria covering decreases in rope diameter and corrosion, and gives a method for assessing the combined effect of deterioration at any position in the rope.

This document is applicable to those ropes used on the following types of cranes, the majority of which are defined in ISO 4306‑1:

  1. cable and portal cable cranes;

  2. cantilever cranes (pillar jib, wall or walking);

  3. deck cranes;

  4. derrick and guy derrick cranes;

  5. derrick cranes with rigid bracing;

  6. floating cranes;

  7. mobile cranes;

  8. overhead travelling cranes;

  9. portal or semi-portal bridge cranes;

  10. portal or semi-portal cranes;

  11. railway cranes;

  12. tower cranes;

  13. offshore cranes, i.e. cranes mounted on a fixed structure supported by the sea bed or on a floating unit supported by buoyancy forces.

This document applies to rope on cranes, winches and hoists used for hook, grabbing, magnet, ladle, excavator or stacking duties, whether operated manually, electrically or hydraulically.

It also applies to rope used on hoists and hoist blocks.

NOTE In view of the fact that the exclusive use of synthetic sheaves or metal sheaves incorporating synthetic linings is not recommended when single-layer spooling at the drum, due to the inevitability of wire breaks occurring internally in large numbers before there is any visible evidence of any wire breaks or signs of substantial wear on the periphery of the rope, no discard criteria are given for this combination.

PDF Catalog

PDF Pages PDF Title
2 undefined
7 Foreword
8 Introduction
9 1 Scope
10 2 Normative references
3 Terms and definitions
12 4 Care and maintenance
4.1 General
4.2 Rope replacement
14 4.3 Offloading and storing the rope
4.4 Condition of the rope prior to installation
15 4.5 Installing the rope
18 4.6 Running-in the new rope
19 4.7 Maintaining the rope
4.8 Maintenance of rope-related parts of the crane
20 5 Inspection
5.1 General
5.2 Daily visual inspections
5.3 Periodic inspections
5.3.1 General
21 5.3.2 Frequency
5.3.3 Extent of inspection
22 5.3.4 Inspection at, or in the vicinity of, a termination
5.3.5 Inspection record
23 5.4 Inspection following an incident
5.5 Inspection following period with crane out of operation
5.6 Inspection by magnetic rope test method
6 Discard criteria
6.1 General
24 6.2 Visible broken wires
6.2.1 Criteria for visible broken wires
6.2.2 Use of Tables 3 and 4 and rope category number
6.2.3 Wire breaks other than those resulting from service
25 6.2.4 Single-layer and parallel-closed ropes
27 6.2.5 Rotation-resistant ropes
6.3 Magnetic rope test (MRT)
28 6.4 Decrease in rope diameter
6.4.1 Uniform decrease along the rope
29 6.4.2 Calculation to determine actual uniform decrease in diameter and expression as percentage of nominal rope diameter
6.4.3 Local decrease
6.5 Fracture of strands
6.6 Corrosion
30 6.7 Deformation and damage
6.7.1 General
6.7.2 Waviness
31 6.7.3 Basket deformation
6.7.4 Core or strand protrusion or distortion
6.7.5 Protruding wires in loops
6.7.6 Local increase in rope diameter
6.7.7 Flattened portion
32 6.7.8 Kink or tightened loop
6.7.9 Bend in rope
6.7.10 Damage due to heat or electric arcing
33 Annex A (normative) Key areas requiring particularly close inspection
35 Annex B (informative) Typical modes of deterioration
45 Annex C (informative) Discard criteria for MRT
47 Annex D (informative) Internal examination of rope by use of clamps
50 Annex E (informative) Typical examples of inspection records
53 Annex F (informative) Useful information on rope deterioration and discard criteria
56 Annex G (informative) Combined effect assessment of rope condition and severity rating — One method
59 Annex H (informative) Examples of cross-sections of ropes and corresponding rope category number (RCN)
65 Annex I (informative) External corrosion
67 Bibliography
BS ISO 4309:2017
$198.66